Engineering

Conceptual and front-end engineering for low-carbon plants.

We translate technologies and ideas into clear, buildable, investable engineering, so technical and investment decisions can be made with confidence.

Definition

What is conceptual engineering?

Conceptual engineering is the early design phase that defines what should be built and how, before detailed engineering starts. It covers process concepts, technology selection, block and process flow diagrams, preliminary sizing, cost estimates, and feasibility checks, giving investors and project teams a credible technical and economic basis for the next phase.

Two audiences, one service

Same engineering rigour, framed for your situation.

For startups & innovators

You have a promising technology. We turn it into engineering that's credible to investors and ready to scale.

  • Technology screening across viable configurations
  • Scale-up basis of design from lab to pilot to MW-scale
  • Conception of pilot and modular units
For industrials

You need to decarbonise. We define what to build and how, before you commit capital.

  • Technology selection across low-carbon pathways
  • Basis of design for new low-carbon units
  • Integration with existing plant utilities
What we deliver

A complete conceptual package.

Each engagement is shaped to the project, but the engineering deliverables typically include:

Process flow diagrams

PFDs with full heat & mass balances across every stream and unit operation.

Equipment lists & sizing

Preliminary sizing and duty for reactors, columns, exchangers, compressors and more.

Line sizing & hydraulics

Pressure-drop and hydraulic studies for critical process and utility lines.

Preliminary plant layouts

Plot plans and equipment arrangement compatible with site, safety and constructability.

Key one-line electrical diagrams

High-level SLDs sized for the equipment or process load profile.

HAZID / HAZOP-ready safety studies

Hazard identification and the documentation needed to enter formal HAZOP.

CAPEX envelopes & basis of design

Class-4/5 cost estimates and a frozen basis of design for the next phase.

Integration with existing utilities

Tie-in concepts for power, water, steam, cooling, hydrogen and CO₂ on brownfield sites.

Our approach

Four steps, one frozen basis of design.

01

Understand

We start from the technology, the site and the constraints: commercial drivers, schedule, regulatory context and what success looks like at FID.

02

Screen & select

Structured trade-off across viable configurations and vendors, with documented criteria so the chosen pathway is defendable.

03

Develop

We build the conceptual package: PFDs, mass and energy balances, equipment sizing, layouts, CAPEX envelope and risk register.

04

Hand over

A frozen basis of design that a detailed engineering team (yours or an EPC) can execute against without ambiguity.

Where this fits

In the project lifecycle.

We sit between technology development and detailed engineering, the phase where the most consequential decisions get made.

  1. R&D
  2. Ionect
    Conceptual / FEED
  3. Detailed engineering
  4. Construction
  5. Operation
Why Ionect

For engineering, specifically.

Hands-on experience

Real industrial installations manufacturing, commissioning and process troubleshooting.

Senior engineers throughout

Direct access to the people doing the work. No account-manager layers between you and the engineering.

Vendor-independent

No commercial ties to technology suppliers. Recommendations are made on technical and economic merit.

Agile delivery

Iterative outputs you can react to, not a single waterfall report at the end of the engagement.

FAQ

Engineering, answered.

What's the difference between conceptual and detailed engineering?+

Conceptual engineering defines what should be built and how, process configuration, technology choice, block and process flow diagrams, preliminary sizing and cost envelopes. Detailed engineering takes that frozen basis and produces the construction-grade documentation: piping isometrics, full datasheets, instrument loops, structural drawings. Conceptual sets direction; detailed delivers the build pack.

When in a project should we engage Ionect for engineering?+

As early as possible, typically when a technology has been demonstrated at lab or small pilot scale, or when an industrial site has identified the need to decarbonise but has not yet committed to a pathway. Engaging before technology selection and basis of design avoids expensive course-corrections in detailed engineering and execution.

Do you replace our existing engineering partner or work alongside them?+

Both models work. We often act as the independent conceptual and front-end partner that hands a clean basis of design to a larger EPC for detailed engineering and execution. We also work alongside in-house teams to add specialist low-carbon capacity (hydrogen, Power-to-X, CCU) for a defined phase.

How do you handle technology selection between alkaline, PEM and SOEC electrolyzers?+

Through a structured trade-off study against the project's specific drivers: power profile, load flexibility, footprint, water and utility availability, downstream pressure and purity requirements, capex and opex envelopes, and supplier maturity. The output is a ranked recommendation with the assumptions and sensitivities documented, so the choice is defendable to investors and regulators.

What deliverables do investors typically need from this phase?+

A coherent basis of design, process flow diagrams with heat and mass balances, an equipment list with preliminary sizing, a CAPEX envelope with stated accuracy class, an OPEX view, a clear technology selection rationale, identified key risks with mitigations, and a credible plan to the next phase. Together these underpin a techno-economic model that holds up in due diligence.

Is your work vendor-independent?+

Yes. Ionect has no commercial ties to electrolyzer, capture or reactor vendors. Recommendations are made on technical and economic merit against the project's drivers, and we document the criteria so the reasoning is transparent to your board, investors or regulators.

Have a technology or a low-carbon project that needs an engineering basis? Talk to us.

Discuss a project