Technology. CO₂ Capture & Utilisation

Turning captured CO₂ into useful molecules.

Post-combustion and process CO₂ capture, purification, and conversion into fuels, chemicals and materials, engineered as integrated systems, assessed objectively against alternatives.

How Ionect plugs in

Engineering the carbon side of the chain.

Ionect provides engineering and decision-support across the full CCU chain, from CO₂ capture and conditioning to conversion into e-fuels, chemicals and materials. We work with capture-technology developers, e-fuels innovators and industrials evaluating carbon utilisation as part of their decarbonisation strategy, focusing on capture-to-conversion integration and the techno-economics of the full chain.

The CCU chain

One integrated chain, five linked blocks.

  1. Step 1
    CO₂ source
    Flue gas / process / biogenic / DAC
  2. Step 2
    Capture
    Amine / sorbent / membrane / cryogenic
  3. Step 3
    Purification & conditioning
    Drying, compression, polishing
  4. Step 4
    Conversion
    Synthesis / mineralisation / biological
  5. Step 5
    Product
    Fuels, chemicals, materials, mineralised CO₂

The engineering value in CCU is rarely in any single block. It's in matching the capture technology to the CO₂ source, the conditioning to the conversion step, and the economics to the available offtake. That's where we work.

Capture technologies & CCU pathways

Match the capture to the source, the pathway to the offtake.

Two decisions sit at the heart of every CCU project: how to capture the CO₂, and what to do with it. They are coupled, the right capture technology depends on the source and the downstream specification.

Capture technologies

Amine-based absorption

Mature liquid-solvent absorption, the workhorse for dilute flue gases at scale.

Suits
Post-combustion flue gas (cement, power, refining)
Maturity
Commercial
Ionect's role
Plant integration, heat supply, solvent management and BoP design.

Solid sorbents

Adsorption on engineered solids, modular, attractive for medium-concentration sources.

Suits
Industrial off-gases, smaller point sources
Maturity
Commercial-emerging
Ionect's role
Process configuration, regeneration energy integration, scale-up engineering.

Membranes

Selective gas separation, compact footprint where partial pressure is favourable.

Suits
High-pressure or high-concentration streams
Maturity
Commercial-emerging
Ionect's role
Selection, staging design and integration with downstream conditioning.

Cryogenic / oxy-combustion

Phase-change separation or combustion in oxygen, high-purity CO₂, energy-intensive.

Suits
New-build power, specific industrial cases
Maturity
Commercial-emerging
Ionect's role
Heat and ASU integration, configuration trade-offs against amine alternatives.

Direct air capture (DAC)

Capture from ambient air, geographic flexibility, much higher cost today.

Suits
Ambient air (anywhere)
Maturity
Pre-commercial / pilot
Ionect's role
Feasibility, integration with renewables and downstream conversion.

Utilisation pathways

e-Fuels

CO₂ + green H₂ to methanol, methane and Fischer–Tropsch hydrocarbons.

Maturity
Commercial-emerging
Main use cases
Marine, aviation (e-SAF), heavy transport, gas grid.

Commodity chemicals

Direct CO₂ conversion to urea, carbonates, salicylates and intermediates.

Maturity
Commercial
Main use cases
Fertilisers, polymers, fine chemicals.

Polymers & materials

CO₂ as a co-monomer for polycarbonates and polyols.

Maturity
Commercial-emerging
Main use cases
Foams, coatings, durable plastics.

Mineralisation

Reaction with calcium and magnesium silicates to form stable carbonates.

Maturity
Pre-commercial / pilot
Main use cases
Concrete and aggregates, durable CO₂ removal.

Biological & agricultural

Use of CO₂ in algae cultivation, greenhouses and microbial fermentation.

Maturity
Commercial-emerging
Main use cases
Food, feed, specialty chemicals, horticulture.

We are vendor-independent, we help you match the right capture technology to the right utilisation pathway for your project. CCS (geological storage) is a different pathway and not Ionect's focus; we'll flag it honestly when it's the better fit for a given source.

Where Ionect plugs in

Six capabilities, across the CCU chain.

Capture technology screening & selection

Structured trade-off across amine, sorbent, membrane and cryogenic options for your source.

CO₂ purification & conditioning design

Drying, compression and polishing sized to the downstream conversion specification.

CCU process configuration & integration

Configuring capture, conditioning and conversion blocks to actually work as one system.

Capture-to-conversion chain design

Heat, utility and dynamic integration between the CO₂ side and the synthesis side.

Techno-economic & lifecycle assessment

CAPEX, OPEX, LCOX and LCA across the full CCU chain, with honest sensitivities.

Independent vendor & design review

Third-party scrutiny of capture vendor claims, system design and integration choices.

Who we serve in CCU

Two audiences, one chain-level engineering team.

For startups & innovators

You're developing a new capture technology or a CO₂ conversion process.

We bring chain-level engineering to your pilot, so capture, conditioning and conversion actually work together, for ARK Capture-style developers, novel sorbents, electrochemical CO₂ reduction and mineralisation start-ups.

  • Pilot integration of novel capture and conversion processes
  • Scale-up engineering from lab to demonstration
  • Chain-level basis of design for fundraising and offtake
For industrials

You're a CO₂ emitter exploring utilisation as part of decarbonisation.

We screen capture options, evaluate utilisation pathways, and produce the engineering and economic basis before you commit, across cement, chemicals, refining, waste-to-energy and biogas upgrading.

  • Capture screening tailored to your source and utilities
  • Utilisation pathway evaluation against offtake economics
  • Independent engineering and lifecycle basis ahead of FID
Common questions we get asked

CCU project decisions, answered.

Which CO₂ capture technology suits which kind of source?+

Amine-based absorption is the default for dilute post-combustion flue gases at scale. Solid sorbents are attractive for medium-concentration streams and for modular deployment. Membranes work where partial pressure is favourable and footprint matters. Cryogenic and oxy-combustion fit specific high-concentration or new-build cases. Direct air capture unlocks geographic flexibility but at much higher cost. We screen the options against the source's concentration, contaminants, scale, available heat and the downstream specification.

Does CCU actually deliver climate benefit, or is it just delayed emissions?+

It depends on the pathway and the carbon source. Captured CO₂ converted to long-lived materials or mineralised products delivers durable removal-equivalent benefit. CO₂ used in fuels typically displaces fossil carbon and re-emits on use, the climate value is in the displacement, not in storage. Lifecycle assessment, with honest assumptions about energy source and product lifetime, is the only way to answer this for a specific project. We do that work as part of every CCU study.

How do you choose between utilisation and storage as a CO₂ destination?+

By matching CO₂ availability, scale, geography and offtake economics. Storage (CCS) is the right answer for very large point sources where utilisation demand is small and storage geology is accessible. Utilisation is the right answer where there is a credible product market, a value-added molecule, or a synergy with renewable hydrogen. Ionect focuses on the utilisation side; we'll tell you honestly when storage is the better fit.

Can a CCU project be economic without a strong CO₂ price or subsidy?+

Sometimes, when the product is a high-value chemical or material, or when the CO₂ source pays to be relieved of the gas. For commodity e-fuels, current economics typically rely on a combination of CO₂ price, renewable electricity cost, offtake premium and policy support. We model the full chain explicitly so the dependency on each lever is visible, instead of buried in an assumption.

Do you work on biogenic and DAC CO₂ as well as point-source?+

Yes. Biogenic CO₂ from biogas upgrading, fermentation or biomass combustion is often the most attractive feedstock for e-fuels because of its certification status. DAC is in scope where geography, renewable supply or product premium justifies it. Point-source from cement, refining, chemicals and waste-to-energy is the largest near-term opportunity.

Are you tied to any capture-technology vendor?+

No. Ionect is fully vendor-independent across capture, conditioning and conversion suppliers. Recommendations are made on technical and economic merit against the project's drivers, with the criteria documented for transparency to your board, investors or regulators.

Knowledge Hub

For the technical and policy background on CCU pathways, dive into the Knowledge Hub.

The page above is about what Ionect does. The pages below explain the underlying pathways, economics and climate impact in depth.

Developing a CO₂ capture or utilisation technology, or evaluating CCU for your operations? Talk to us.

Discuss a CO₂ project