Technology Development

From bench to pilot, with hands-on manufacturing experience.

We turn validated concepts into operating units. Scale-up, pilot design, electrolyzer integration, installation and commissioning, executed by engineers who have actually built and run this equipment.

Definition

What is technology development?

Technology development in low-carbon engineering is the hands-on phase of turning a validated concept into an operating unit. It covers pilot and modular plant design, electrolyzer and balance-of-plant integration, scale-up from lab to pilot, installation, commissioning and troubleshooting, bridging the gap between R&D and industrial deployment.

Who this is for

Mostly startups building the first real unit. Sometimes industrials piloting one.

For startups & innovators, primary

You have a lab-proven concept. We help you build the first real unit, designed, integrated and commissioned by engineers who have done it before.

  • First-of-a-kind pilot design and build support
  • Electrolyzer integration and balance-of-plant
  • Modular and skidded system architecture
  • Commissioning and de-bottlenecking
  • Structured innovation cycles between iterations
For industrials, secondary

When you're piloting a new low-carbon unit before committing to full-scale deployment, we can integrate, commission and troubleshoot alongside your team.

  • Pilot integration into existing utilities
  • Independent commissioning support
  • Troubleshooting and de-bottlenecking on early operation
What we deliver

Hardware that runs, not reports about hardware.

Every engagement is shaped to the technology and the stage it's at, but the work typically includes:

Pilot plant concept, design & procurement support

First-of-a-kind pilot architecture, equipment specification, supplier selection and procurement strategy.

Modular & skidded system architecture

Compact, transportable units designed for repeatable build, fast deployment and easy iteration between sites.

Electrolyzer integration & balance-of-plant

Stack integration with water, gas, power and cooling systems for alkaline, PEM, AEM and SOEC technologies.

Manufacturing readiness & supplier support

Design-for-manufacture reviews, supplier qualification and shop-floor support during fabrication.

Commissioning, start-up & troubleshooting

On-site commissioning, start-up procedures and rapid troubleshooting through first operation.

De-bottlenecking & performance improvement

Diagnosing real operating data and reworking the unit to lift throughput, efficiency and availability.

Structured innovation cycles between iterations

Disciplined learning loops between runs so each cycle of operation feeds the next design revision.

Hands-on technology transfer from lab to pilot

Translating lab protocols, materials and operating windows into something that survives at pilot scale.

Our approach

Four steps from concept to a unit that runs.

01

Validate against build reality

We pressure-test the concept against what's actually buildable: what works on paper, what won't survive scale-up, and where the real risks sit.

02

Design for build

Pilot architecture, modular layout, supplier and procurement strategy, designed so the unit can be built, moved and modified between runs.

03

Integrate & commission

On the ground with the equipment: stack integration, balance-of-plant, start-up, commissioning and the troubleshooting that always comes with first operation.

04

Iterate

Structured innovation cycles between runs, operating data feeds back into design changes, so every campaign moves the technology forward.

What sets our technology development apart

Built by people who have built before.

Real manufacturing hands

We have built, commissioned and run electrolyzers ourselves. Not theory on paper.

Small senior team in the plant

Direct access to the engineers doing the work, on site, not subcontracted out.

Iteration-friendly

We design for things to change between runs, because in early technology development they always do.

Where this fits

In the project lifecycle.

Technology development is the messy middle, where a concept survives contact with reality, or doesn't.

  1. R&D / lab
  2. Ionect
    Scale-up & pilot
  3. Ionect
    Commissioning & iteration
  4. First commercial unit
  5. Full deployment
Equipment & systems we work on

Concrete, physical, hands-on.

Electrolyzers

Alkaline, PEM, SOEC and AEM, stack integration, balance-of-plant, commissioning and operational troubleshooting.

Reactors & process units

CO₂ utilisation, e-fuels and waste conversion reactors and downstream process units at pilot scale.

Modular & skidded systems

Compact, transportable units built for first-of-a-kind deployments and fast site-to-site iteration.

FAQ

Technology development, answered.

What's the difference between conceptual engineering and technology development?+

Conceptual engineering defines what should be built and how, process configuration, technology selection, PFDs, sizing and CAPEX envelopes, on paper. Technology development is the hands-on phase that follows: actually designing, integrating, building and commissioning the unit, then iterating on it once it runs. One sets the basis; the other turns that basis into operating hardware.

Do you build the pilot yourselves or work alongside an EPC?+

Both models work. For first-of-a-kind pilots and modular systems we typically lead the design, drive the supplier and procurement strategy, and sit on site through commissioning. On larger or more standardised builds we work alongside an EPC, focusing on the parts where our hands-on electrolyzer and process experience adds the most, integration, commissioning and troubleshooting.

Which electrolyzer technologies have you actually built and commissioned?+

Alkaline, PEM, AEM and SOEC stacks at pilot and small commercial scale, including the surrounding balance-of-plant: water treatment, gas separation, drying, cooling and power electronics. Our experience is operational, not just analytical, we have manufactured, integrated, commissioned and troubleshot real units, which is what shapes how we design the next ones.

Can you take a lab-scale concept all the way to a first commercial unit?+

Yes, in stages. We typically start by validating the lab concept against build reality, then design a pilot or modular system that exposes the real scale-up risks early. Once the pilot operates and learnings are captured in structured innovation cycles, we carry that basis forward into the design and commissioning of the first commercial unit.

Do you stay on for de-bottlenecking after commissioning?+

Yes. The most valuable engineering often happens in the first months of operation, when real data exposes what the design got right and where it needs to change. We support de-bottlenecking, performance improvement and structured iteration between runs, so each cycle of operation feeds back into a better unit.

How do you handle the IP of a technology you help scale up?+

Your technology and your IP stay yours. We work under NDA from first contact, and engagements are structured so any background IP we bring is clearly separated from the project IP we help develop. We have no commercial ties to electrolyzer or equipment vendors, so there is no incentive to steer your technology toward someone else's platform.

Have a technology that needs to leave the lab? Talk to us.

Discuss a build